John Emery

 

642 Rhodes Hall

Ithaca, NY 14853

jme32@cornell.edu

 

 

 


Academics

 

Degrees:

M.S. Civil & Environmental Engineering, Cornell University (May, 2003)

B.S. Civil & Environmental Engineering, University of Vermont (May, 1997)

 

Current Research: 

DDSim: A next generation Damage and Durability Simulator

 

Current state-of-practice tools for life prediction of thermomechanically loaded structural components are limited in some or all of the following capabilities: geometry of and boundary conditions on the affected structural component, automation of the analysis process, stochastics of the primary variables, and physics of the damage evolution processes.

 

A next generation damage and durability simulator, DDSim, addresses each of these limitations with a hierarchical, multi-scale, ''search and simulate'' strategy. This hierarchical strategy consists of three levels. Level I performs an initial, reduced order, conservative screening to determine the most life limiting locations for intrinsic material flaws. This is accomplished by using the principle of superposition to combine stress fields from an uncracked structure with analytical stress intensity factor solutions for internal, surface and corner cracks to estimate the fatigue life of the structure. The stress and temperature fields in the uncracked structure are computed by using a finite element code and are transferred to Level I via the mesh and nodal stress data. Hence, any finite element code capable of outputting such data can be used. Next, a fatigue life prediction is made, assuming a crack originates in the worst possible orientation, at every node in the finite element model. Initial crack size can be specified deterministically or generated randomly, given a statistical distribution, and run in a Monte Carlo framework. The result is a scalar field of predicted life over the entire domain of the structure. The benefits of the Level I analysis include a high degree of automation, solution speed and easy implementation of high-performance parallel computing resources.

 

It is clear that in Level I the finite element model is not altered to include the geometry of a crack. DDSim Level II, using the life predictions from Level I and a user supplied range of life prediction values, alters the geometry of the finite element model to include a crack (or cracks). Then, fully three-dimensional, finite element based, crack growth simulations are performed allowing arbitrarily shaped crack growth with automatic remeshing. These simulations produce high fidelity life predictions for microstructurally large fatigue cracks.

 

The majority of a structure's fatigue life is consumed by crack nucleation: the process of damage accumulation at the microstructural length scale leading to a visually evident crack. In DDSim Level III a finite element model of a representative volume of material is constructed, including accurate grain and particle geometry and texture. This model is used to predict crack nucleation at the location(s) of high interest as determined by the Level I and II analyses. Hence, boundary conditions for the microstructural model are determined from the field values of the continuum length scale model of Level I. In turn, the cumulative damage in the microstructural model is used to modify the constitutive parameters of the continuum model. This process is performed, iteratively, until crack nucleation has occurred. The Level III multiscale analysis can be performed in Monte Carlo simulation for different realizations of the microstructural geometry, thus accounting for material variability. The total number of loading cycles from the Level II and Level III analyses provides an ultra-high fidelity life prediction.

 

 

DDSim's Life Prediction contour for a section of a turbine disc under inertial loading.

 

 

Sponsored by:  NASA Cooperative Agreement NCC3-994, the "Institute for Future Space Transport" University Research, Engineering and Technology Institute, http://www.mae.ufl.edu/cuip/

 

M.S. Research: 

Evaluation of surface cracks in welded components of nuclear reactor vessels

Sponsored by:  Hitachi Ltd., Japan

 

Papers & Presentations:

 

Emery, J. M., Wawrzynek, P. A., Ingraffea, A. R., DDSim: A Next Generation Damage and Durability Simulator, Invited presentation at ASME International Mechanical Engineering Congress and Exposition (Materials and Structures for Hypersonic Vehicles), Chicago, IL, November, 2006

 

Emery, J., M., Wawrzynek, P., A., Ingraffea, A., R., "DDSim: A Next Generation Damage and Durability Simulator", 11th International Conference on Fracture, Turin, Italy, March 20-25, 2005.

 

Emery, J., M., Miyazaki, K., Ingraffea, A., R., "A simplified evaluation of stress intensity factors for a small diameter pipe penetrating a thick plate", 2003 ASME Pressure Vessels and Piping Conference. 

 

 

 


A Quick Biographical Sketch

 

 

I am a native Vermonter and prefer real maple syrup to squished-up corn; long cold winters with plenty of snow to the heat of the desert; and smooth cool running brooks full of trout to alligator infested swamps (no offense to anyone who likes that stuff, it's just not for me). I was born on May 10, 1975, the youngest member of a five person household, all of which are very dear to me.

 

I, like my father and my father's father, am an alumnus of Woodstock Union High School in Woodstock, VT. Following high school, I attended the University of Vermont in Burlington, VT, and in May of 1997 was awarded my B. Sc. in Civil and Environmental Engineering. 

 

Shortly after conferral of my undergraduate degree, I took my first job with Research Engineers International as a technical analyst for their well known structural analysis software STAAD.Pro.  After about two years, I took a position as a structural engineer with Behrent Engineering Company (BECO) a consulting firm located near Denver, CO.  BECO is a full service consulting firm which specializes in industrial applications.  While with BECO I was involved with structural design and modeling of structures ranging in scale from a 300' pre-heater tower, to large mat foundations, to small facility upgrades. 

 

In the fall of 2001, I moved back to the northeast to pursue graduate studies at Cornell University.  In May of 2003, I was awarded my M. S. for work with Professor Anthony R. Ingraffea studying fracture in welded components of nuclear reactor vessels.  Currently, I am working towards a Ph.D. under Professor Ingraffea's supervision.  My research will result in a code that simulates damage growth and makes life estimates for structural components (see Current Research above).

 

 

 


Oh, and I fish...